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Copyright © 2004
V12 Engineering
Last modified:
July 02, 2007
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Article courtesy of François Dovat
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For the first time, a spark ignition engine (petrol engine) does
without an intake manifold throttle.
Diesels engines have none: they suck a quantity of air independent
of the load, i.e. their power is regulated only by the volume of
fuel injected. It is one of the reasons of their better
efficiency. A partially closed intake throttle blade increases the
pumping losses by strangling the engine to control its power. Thus
a spark ignited engine has its best efficiency (inversely
proportional to specific consumption – sfc or bsfc) at almost
wide open throttle (WOT), in other words close to full load, and
this efficiency drops more with the reduction in load than in the
case of a diesel. Many OEMs try to solve this problem by means of
charge stratification, a technology which consists to use
extremely lean air/fuel mixture in the peripheral zones of the
combustion chamber when the engine is under low load, so allowing
the throttle to remain wide open. The direct injection of gasoline
in the combustion chamber at the end of compression stroke makes
it possible to concentrate a mixture in flammable proportions
close to the spark plug. But it is a difficult way because the
production of nitrogen oxides is increased due to the combustion
in excess air, and also in consequence of an increased thermal
load – in particular on the top ring and land. Moreover, the
engines using the stratified charge process require sulfur free
gasoline, or else their advantage in fuel economy becomes
illusory.
BMW chose a different technology which resolves the problem at its
source, while also solving another.
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The mass of charge sucked in the cylinder is adjusted by the
infinitely variable intake valves lift and duration, so that the
manifold throttle could simply be removed. Since very long ago,
researchers, engineers and inventors sought a system able to vary
the valves opening durations and lifts in order to optimize it
according to the revs. In spite of considerable sums of
ingeniousness, only some systems varying these parameters either
slightly or by steps were marketed. In addition, devices which
modify the intake camshaft timing are current nowadays but they
produce only some marginal efficiency improvement and they neither
change the valve lift nor opening duration. By the way, BMW was
the first OEM to use such a mechanism on the exhaust camshaft also
(Double Vanos). From now on this system is used together with
Valvetronic, so that most of the parameters of the valves
actuation become controllable.
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The inlet valves are actuated via two levers. One of them rests on
an hydraulic socket whereas the other is shifted by the eccentric
of a control shaft. This shaft is controlled by an electric motor
and a worm gear; 3/10e of seconds is enough to swing from an
extreme position to the other. The transient response of the
engine is faster than with a conventional throttle since the
atmospheric pressure is not decreased in the whole volume of the
intake runners. Under low and part load the pumping losses are
greatly reduced because the pistons do not have to suck during the
entire intake stroke in a depression created by a partially closed
throttle blade, but only during a fraction of this stroke. The
atmospheric pressure just behind the valve makes it possible to
quickly fill the cylinder wit the desired amount of charge and,
moreover, as the said valve can be closed before the BDC instead
of after, a good part of the energy spent in sucking is recovered
when the piston moves up again.
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